Pre Trip Inspection Checklist

Pre Trip Inspection Checklist

Homepage Free Pre Trip Inspection Checklist Template in PDF

Common mistakes

  1. Neglecting to Check All Required Sections: Many individuals overlook specific sections of the checklist, believing that a quick glance is sufficient. Each section is designed to ensure safety and compliance, so skipping any part can lead to serious oversights.

  2. Inaccurate Reporting of Findings: Some people mistakenly report their findings inaccurately. Whether due to haste or misunderstanding, this can result in a false sense of security about the vehicle's condition.

  3. Failing to Document Issues: When problems are identified, failing to document them properly can lead to complications down the line. It is crucial to note any issues clearly to ensure they are addressed before departure.

  4. Not Signing the Checklist: After completing the inspection, some forget to sign the checklist. This signature serves as a confirmation that the inspection was completed and can be important for accountability.

  5. Rushing Through the Inspection: In an effort to save time, individuals might rush through the inspection process. This hurried approach often results in missed checks and can compromise safety.

  6. Ignoring Previous Inspection Notes: Failing to review notes from prior inspections can lead to repeated issues being overlooked. Understanding the vehicle's history is vital for ensuring it is in safe operating condition.

Get Answers on Pre Trip Inspection Checklist

What is a Pre Trip Inspection Checklist?

A Pre Trip Inspection Checklist is a document used by drivers to ensure that their vehicle is safe and ready for operation before starting a trip. This checklist helps identify any potential issues that could affect the vehicle's performance or safety. By completing this checklist, drivers can promote safety on the road and comply with regulations.

Why is it important to complete a Pre Trip Inspection?

Completing a Pre Trip Inspection is crucial for several reasons:

  • It helps to identify mechanical issues before they become serious problems.
  • It ensures compliance with federal and state regulations regarding vehicle safety.
  • It enhances the safety of the driver, passengers, and other road users.
  • It can prevent costly repairs and downtime by addressing issues early.

What items should be included in a Pre Trip Inspection Checklist?

A comprehensive Pre Trip Inspection Checklist typically includes the following items:

  1. Exterior checks, such as lights, tires, and mirrors.
  2. Fluid levels, including oil, coolant, and brake fluid.
  3. Brakes and steering system functionality.
  4. Emergency equipment, like fire extinguishers and first aid kits.
  5. Interior checks, including seat belts and dashboard indicators.

How often should a Pre Trip Inspection be conducted?

A Pre Trip Inspection should be conducted before every trip. This practice ensures that any issues are addressed before the vehicle is on the road. Regular inspections contribute to overall vehicle maintenance and safety.

Who is responsible for completing the Pre Trip Inspection?

The driver of the vehicle is primarily responsible for completing the Pre Trip Inspection. However, fleet managers and operators may also play a role by ensuring that drivers are trained and equipped with the necessary checklists.

What should a driver do if they find an issue during the inspection?

If a driver identifies an issue during the Pre Trip Inspection, they should take the following steps:

  • Document the issue on the checklist.
  • Notify a supervisor or fleet manager.
  • Do not operate the vehicle until the issue has been resolved.
  • Arrange for repairs as necessary.

Instructions on Writing Pre Trip Inspection Checklist

Before you begin your journey, it's essential to ensure that your vehicle is in good condition. Completing the Pre Trip Inspection Checklist form will help you document the state of your vehicle and identify any potential issues. Follow these steps carefully to fill out the form accurately.

  1. Start with the date at the top of the form. Write the current date clearly.
  2. Enter your name and contact information in the designated section. This helps in case there are any follow-up questions.
  3. Provide the vehicle identification number (VIN) and license plate number. This information is critical for tracking the vehicle.
  4. Check each section of the checklist carefully. Begin with the exterior of the vehicle. Look for any visible damage, and note it on the form.
  5. Inspect the tires. Make sure to check the tread depth and look for any signs of wear or damage.
  6. Examine the lights. Ensure that all headlights, brake lights, and turn signals are functioning properly.
  7. Review the fluid levels, including oil, coolant, and brake fluid. If any levels are low, make a note of it.
  8. Check the brakes. Ensure they are functioning correctly and that there is no unusual noise when applied.
  9. Look at the windshield wipers and make sure they are in good condition. If they are worn out, note that on the form.
  10. Finally, review the interior of the vehicle. Ensure that all necessary safety equipment, such as a fire extinguisher and first aid kit, is present.
  11. After completing the checklist, sign and date the form at the bottom to confirm that you have conducted the inspection.

Once you have filled out the Pre Trip Inspection Checklist form, keep it in a safe place. This documentation can be vital for your safety and compliance with regulations. If any issues were noted, address them before hitting the road.

Document Example

Class A CDL Pre-Trip Inspection Tractor Trailer

®

FRONT OF TRACTOR

LIGHTS & REFLECTORS o Proper Color

o Working

o Not Broken o Not cracked

LEAKS

o Check for puddles

o Check for drips under engine

Lights

License Plate

Leaks

Pre-Trip Inspection Test Items

Reference Items

ENGINE COMPARTMENT - PASSENGER SIDE

WATER PUMP o Mounted Securely

o No missing bolts or parts o Hoses attached securely

o No leaking hoses or water pump o Belts no more than ¾ inch of play

o Belts not cracked, frayed, or damaged

ALTERNATOR

o Mounted Securely

o No missing bolts or parts

oWires good connections, not frayed

oBelt no more than ¾ inch of play

oBelts not frayed or cracked

OIL LEVEL

oCheck for level and condition

PLUS ALL OTHER HOSES & WIRING

oNot cracked, frayed, or broken

oBelts no more than ¾ inch of play o Hoses not leaking

Engine Air Duct Work

Engine Air Duct Work

Oil Dip Stick

Oil Fill

 

Accessory Drive

 

Belts

 

Water Pump

Turbo Charger

Alternator

Pre-Trip Inspection Test Items

Reference Items

1

Class A CDL Pre-Trip Inspection Tractor Trailer

®

ENGINE COMPARTMENT - DRIVER SIDE

COOLANT

oCheck for level and condition

oHoses attached and not leaking

POWER STEERING RESERVOIR

oMounted properly

oHoses attached and not leaking

oCheck for level and condition

AIR COMPRESSOR

oMounted Securely

oNo missing bolts or parts

oNo air leaks at lines

oCheck if gear or belt driven

oBelt no more than ¾ inch of play

oBelts not cracked or frayed

STEERING GEAR BOX

oMounted properly

oNo missing parts, nuts or bolts o Lines and hoses not leaking or broken

 

Engine Coolant

 

Reservoir

 

Windsheild

 

Washer Fluid

 

Reservoir

Engine Air Duct

 

Work

 

Power Steering

 

Reservoir

Radiator Brace

 

Steering Gear

 

Box

 

Pitman Arm

 

Pre-Trip Inspection Test Items

Reference Items

 POWER STEERING RESERVOIR

ENGINE COMPARTMENT - DRIVER SIDE CON’T

 

 

 

o Mounted properly

 

 

 

o Hoses attached and not leaking

 

 

 

o Check for level and condition

 

 

 

 AIR COMPRESSOR

 

 

 

o Mounted Securely

Power Steering

 

 

o No missing bolts or parts

 

 

Reservoir

 

 

o No air leaks at lines

 

 

 

o Check if gear or belt driven

 

 

 

o Belt no more than ¾ inch of play

 

 

 

o Belts not cracked or frayed

 

 

 

 STEERING GEAR BOX

Steering Gear

 

 

Box

 

 

o Mounted properly

 

 

 

o No missing parts, nuts or bolts

 

 

 

o Lines and hoses not leaking or

Pitman Arm

 

 

broken

 

 

 

 

 

 STEERING LINKAGE

 

 

 

o Pitman arm, Drag link, Steering

 

 

 

knuckle, Tie rods and tie rod ends

 

 

 

o Not cracked, bent or broken

Spring Mount

Drag Link

Leaf Spring

o Castle nuts and cotter pins

 

 

 

o Not missing and in place

 

 

 

Pre-Trip Inspection Test Items

Reference Items

Air Governor

Air Compressor

Engine Oil Pan

2

Class A CDL Pre-Trip Inspection Tractor Trailer

®

AIR COMPRESSOR o Mounted Securely

o No missing bolts or parts o No air leaks at lines

o Check if gear or belt driven

o Belt no more than ¾ inch of play o Belts not cracked or frayed

STEERING GEAR BOX

o Mounted properly

oNo missing parts, nuts or bolts o Lines and hoses not leaking or broken

ENGINE COMPARTMENT - DRIVER SIDE CON’T

Engine Air Duct

Work

Fan Belts

Gear Driven Air

Compressor

Steering U-Joints

Steering Column

Additional Hoses & Wiring

Shock Absorber

Steering Gear Box

Frame Rail

Fuel Filter

Pre-Trip Inspection Test Items

Reference Items

ENGINE COMPARTMENT - AIR COMPRESSOR

AIR COMPRESSOR o Mounted Securely

o No missing bolts or parts o No air leaks at lines

o Check if gear or belt driven

o Belt no more than ¾ inch of play o Belts not cracked or frayed

Air Governor

Gear Driven Air Compressor

Hoses

Fuel Pump

Pre-Trip Inspection Test Items

Reference Items

3

Class A CDL Pre-Trip Inspection Tractor Trailer

®

FRONT SUSPENSION

LEAF SPRINGS

o Not shifted or out of place

oNot cracked, broken or missing

SPRING MOUNTS

oMounted securely- front, back, and U-blots

oNot cracked or broken

SHOCK ABSORBER

oMounted Securely

oNot bent or dented o Not leaking

Shock Absorber

Leaf Spring

Tie Rod

Air Hose

Air LIne

Tie Rod End

U-Bolts

Axle

Service Brake

Chamber

Pre-Trip Inspection Test Items

Reference Items

LEAF SPRINGS

o Not shifted or out of place

oNot cracked, broken or missing

SPRING MOUNTS

oMounted securely- front, back, and U-blots

oNot cracked or broken

SHOCK ABSORBER

oMounted Securely

oNot bent or dented o Not leaking

FRONT SUSPENSION CON’T

Frame Rail

U-Bolt

Leaf Spring

Air Dryer location varies depending on model.

Located either behind the front bumper or behind the fuel tank.

Pre-Trip Inspection Test Items

Reference Items

4

Spring Mount

Air Dryer

Class A CDL Pre-Trip Inspection Tractor Trailer

®

 HOSES AND LINES

 

FRONT BRAKES

 

 

o Mounted securely

Service Brake

 

o

Not leaking

 

o

Not cracked or frayed

Chamber

 

 

Tire

 

 

 

 CHAMBER

Push Rod

 

o Mounted securely

 

 

o Not dented or damaged

 

Wheel

o

Not leaking

 

 

 SLACK ADJUSTER

 

Slack Adjuster

o

No more than 1 inch of free play at

Castle Nut

 

the push rod with the brakes released.

Cotter Pin

Adjustment Nut

o

Not bent, broken, loose, or missing

 

 

 

parts

Steering

 

 

 

Knuckle

Brake Drum

 DRUMS

 

 

 

o

Not cracked, broken or dented

 

 

o

No oil leaking from inner oil seal,

Snap Ring

 

free of debris

 

Brake Lining

 LININGS

 

 

oNo cracked, broken or missing parts o Not less than ¼ inch in thickness

Pre-Trip Inspection Test Items

Reference Items

HOSES AND LINES o Mounted securely o Not leaking

o Not cracked or frayed

CHAMBER

o Mounted securely

oNot dented or damaged

oNot leaking

SLACK ADJUSTER

oNo more than 1 inch of free play at the push rod with the brakes released.

oNot bent, broken, loose, or missing parts

DRUMS

oNot cracked, broken or dented

oNo oil leaking from inner oil seal, free of debris

LININGS

oNo cracked, broken or missing parts

oNot less than ¼ inch in thickness

FRONT BRAKES CON’T

Service Brake

Chamber

Push Rod

Clevis Pin &

Cotter Pin

Slack Adjuster

Pre-Trip Inspection Test Items

Reference Items

Air Line

Air Hose

Shock Absorber

U-Bolt

Spring

5

Class A CDL Pre-Trip Inspection Tractor Trailer

®

FRONT WHEEL

TIRES

oProper inflation – company or manufacturer specification

o No bulges, cuts, or retreads

o Minimum tread depth of 4/32”

RIMS

oNot bent, cracked, No welding repairs.

LUG NUTS

oNone are missing

oTight – no shinny threads, or rust trails

OUTER HUB OIL SEALS

oNot leaking, no missing bolts o Proper oil level

Tire

Wheel

Hub Oil

Lug Nut

Reservior

 

Outer Hub

Valve Cap

Oil Seal

 

Pre-Trip Inspection Test Items

Reference Items

DRIVER FUEL AREA

DRIVER’S DOOR

oDoor opens and closes properly

oSeal is in good condition

DRIVER’S MIRRORS

oClean and free of obstruction

oNot cracked, broken, or damaged

oMounted securely

FUEL TANK

oMounted securely

o Not leaking

o Seal in cap OK

Mirror

Storage

Compartment

Door

Cap & Seal

Battery Box &

Cover

Saddle Mounts

Leaks

Pre-Trip Inspection Test Items

Reference Items

6

Class A CDL Pre-Trip Inspection Tractor Trailer

®

AIR LINES & ELECTRIC LINE o Not cracked, frayed, cut, or kinked o Mounted securely at the glad hands o Not leaking

BEHIND THE CAB

BATTERY BOX & BATTERIES o Box is mounted properly

o Batteries are secure in the box o Lid secure

o Connections not corroded

CATWALK

o Mounted properly

oNot, missing, or damaged

oFree of obstructions

DRIVE SHAFT

oNot bent, or damaged

oCoupling, U-joints appear secure

EXHAUST SYSTEM

oSecurely mounted

oNot dented or damaged

oNot leaking

FRAME

oNot cracked, or damaged

oNo missing bolts

oNo illegal welds

LIGHTS & REFLECTORS

oClean and working

Lights &

 

Reflectors

 

Electrical Line

Exhaust

Glad Hand

 

Service &

 

Emergency

 

Airlines

Drive Shaft

 

Battery Box &

 

Batteries

 

Frame

Catwalk

Pre-Trip Inspection Test Items

Reference Items

FRONT OF TRAILER

HEADER BOARD

oNo holes or missing rivets

LIGHTS & REFLECTORS

oNone broken, cracked, or missing

oWorking and proper color of amber

Lights

Header Board

Height Sticker

Electric Hookup

Air Line

Pre-Trip Inspection Test Items

Reference Items

7

Class A CDL Pre-Trip Inspection Tractor Trailer

®

DRIVE AXLE SUSPENSION

CONTROL ARM MOUNT o Mounted securely

o Not bent, broken or damaged

CONTROLARM

oMounted securely – front, back, and

U-bolts

o Not cracked, or broken

SHOCK ABSORBER

o Mounted Securely

oNot bent, dented or leaking

TORSION BAR

oMounted Securely

oNot bent, broken or damaged

AIR BAGS

oMounted Securely

o Not leaking

Spring Brake

Torsion Bar

 

Chamber

Control Arm

 

Spring Brake

 

Chamber

Air Bag

 

 

Control Arm

 

Mount

Control Arm

 

Pre-Trip Inspection Test Items

Reference Items

DRIVE AXLE SUSPENSION CON’T & FIFTH WHEEL

CONTROL ARM MOUNT o Mounted securely

o Not bent, broken or damaged

CONTROLARM

oMounted securely – front, back, and

U-bolts

o Not cracked, or broken

SHOCK ABSORBER

o Mounted Securely

oNot bent, dented or leaking

TORSION BAR

oMounted Securely

oNot bent, broken or damaged

AIR BAGS

oMounted Securely

o Not leaking

Skid Plate

 

 

Shock Absorber

Mounting

 

Bolts

 

Locking

Spring

 

Pins

 

Control Arm

Air Bag

 

Mount

 

 

Tire

Control Arm

 

 

Space

Pre-Trip Inspection Test Items

Reference Items

8

Class A CDL Pre-Trip Inspection Tractor Trailer

®

HOSES AND LINES o Mounted securely o Not leaking

o Not cracked or frayed

CHAMBER

o Mounted securely

oNot dented or damaged

oNot leaking

SLACK ADJUSTER

oNo more than 1 inch of free play at the push rod with the brakes released.

oNo bent, broken, loose, or missing parts

DRUMS

oNot cracked, broken or dented

oNo oil leaking from inner oil seal, free of debris

LININGS

oNo cracked, broken or missing parts

oNot less than ¼ inch in thickness

DRIVE BRAKES & DRIVE SHAFT

Drive Shaft

Universal Joint

Differential

Pre-Trip Inspection Test Items

Reference Items

Air Line

Service Brake Chamber

Frame

Brake Chamber Mount

Slack Adjuster

TIRES

oProper inflation - company or manufacturer specification.

o No bulges or cuts, can have retreads o Minimum tread depth of 2/32”

RIMS

oNot bent or cracked

oNo welding repairs

LUG NUTS

oNone missing

oTight – no shinny threads, or rust trails

OUTER AXLE SEAL

oNot leaking, no missing bolts

SPACE OR SPACER

oCheck for objects between wheels

oCheck for proper spacing

Lug Nuts

Outer Axle Seal

DRIVE WHEELS

Tire

Bud Rim

Dayton Rim

Spacer

Pre-Trip Inspection Test Items

Reference Items

9

Class A CDL Pre-Trip Inspection Tractor Trailer

®

REAR OF TRACTOR

LIGHTS & REFLECTORS o Not cracked, or broken

o Working and proper color

SPLASH GUARDS

oNot missing or torn and properly mounted

Locking Jaws

 

 

Reflectors

 

Lights

Splash Guard

Air Bags

Pre-Trip Inspection Test Items

Reference Items

MOUNTING BOLTS

oNone missing or broken

RELEASE ARM

oNot bent, broken, or damaged

oEngaged in the lock position

LOCKING PINS

oNo missing or broken parts

oEngaged and locked

PLATFORM

oSecurely holds skid plate

oNot cracked, or broken

SKID PLATE

oMounted properly on the platform

oProperly greased

oTilting freely

Mounting Bolts

Slide Stops (all 4 corners)

COUPLING SYSTEM

Skid Plate

Pivot Pin

Release Arm

Platform

 KING PIN

Welds

oNot broken, bent, or damaged

APRON

oNo bends or damage to visible portions

GAP

oCheck that the trailer apron is lying flat on the fifth wheel skid plate

Frame

Slide Locking Pin

Spring Mount

 JAWS

Pre-Trip Inspection Test Items

Reference Items

 

 

o Check that the locking jaws are fully

 

 

closed around the shank of the king pin

10

 

Dos and Don'ts

When filling out the Pre Trip Inspection Checklist form, it is important to follow certain guidelines to ensure accuracy and thoroughness. Here are four things you should do and four things you shouldn't do:

  • Do: Review the checklist thoroughly before starting the inspection.
  • Do: Use clear and concise language when noting any issues.
  • Do: Double-check your entries for accuracy.
  • Do: Sign and date the form once completed.
  • Don't: Rush through the inspection process.
  • Don't: Leave any sections of the form blank.
  • Don't: Use abbreviations that may be unclear to others.
  • Don't: Forget to keep a copy of the completed checklist for your records.

Similar forms

The Vehicle Maintenance Log is similar to the Pre Trip Inspection Checklist as both documents focus on ensuring vehicle safety and reliability. The Vehicle Maintenance Log tracks repairs and maintenance performed on a vehicle. It helps identify patterns in vehicle performance and assists in scheduling future inspections. Like the Pre Trip Inspection Checklist, it emphasizes the importance of regular checks to prevent breakdowns and accidents.

The Daily Vehicle Inspection Report serves a similar purpose by documenting the condition of a vehicle before it is used. This report is typically filled out at the start of each day. It includes checks for essential systems like brakes, lights, and tires. Both documents aim to ensure that vehicles are safe for operation, helping drivers identify any issues before hitting the road.

The Driver’s Daily Log is another relevant document. It records a driver's hours of service, including driving time and rest periods. While it focuses on the driver's activities, it complements the Pre Trip Inspection Checklist by ensuring that drivers are well-rested and compliant with regulations. This is crucial for safe vehicle operation, just as the inspection checklist is vital for vehicle safety.

The Equipment Inspection Checklist is similar in that it also focuses on safety and functionality. This checklist is used for various types of equipment, not just vehicles. It ensures that all equipment is in good working order before use. Like the Pre Trip Inspection Checklist, it helps prevent accidents and equipment failures by identifying issues early.

The Maintenance Request Form is another related document. It allows drivers or operators to report any issues found during inspections. By documenting these problems, the form initiates repairs or maintenance. This process is essential for keeping vehicles safe and operational, much like the proactive approach of the Pre Trip Inspection Checklist.

The Safety Inspection Report shares similarities as it evaluates the overall safety of a vehicle or equipment. This report often includes checks for compliance with safety regulations. Both the Safety Inspection Report and the Pre Trip Inspection Checklist aim to identify potential hazards before they lead to accidents or failures, ensuring safer operation.

The Incident Report Form is also relevant, though it serves a different purpose. It documents accidents or near-misses involving vehicles. While the Pre Trip Inspection Checklist helps prevent incidents by ensuring vehicle safety, the Incident Report Form provides a way to analyze and learn from events that have already occurred. Both documents play vital roles in promoting safety in transportation.

The Maintenance Schedule is another document that complements the Pre Trip Inspection Checklist. It outlines when regular maintenance tasks should be performed on a vehicle. This schedule helps ensure that inspections and maintenance are not overlooked, promoting long-term vehicle reliability and safety. Both documents work together to maintain the health of the vehicle.

Finally, the Compliance Checklists for DOT regulations are similar. These checklists ensure that vehicles meet federal and state requirements. They cover aspects such as safety equipment and maintenance records. Like the Pre Trip Inspection Checklist, they are essential for ensuring that vehicles are roadworthy and compliant with legal standards, thus enhancing overall safety.

Document Breakdown

Fact Name Description
Purpose The Pre Trip Inspection Checklist is designed to ensure that vehicles are safe and operational before they are used on the road.
Components This checklist typically includes sections for checking brakes, lights, tires, and other essential vehicle systems.
Frequency Drivers are required to complete this inspection before each trip to comply with safety regulations.
Legal Requirement In many states, including California and Texas, completing a Pre Trip Inspection is mandated by law for commercial drivers.
Documentation The completed checklist should be kept on file as proof of compliance with safety inspections.